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  Available in Française, Español, Português, Deutsch, Россию, 中文, 日本, and others.

ick Engler is an author, a pilot, and craftsman. He has written over fifty books, has taught wood technology at the University of Cincinnati and aviation history at Sinclair University. He works with young people to build historic aircraft and has devised several educational STEM (Science, Technology, Engineering, and Mathematics) programs around these adventures in pioneer aeronautics, including our Secret of Flight school tours. These activities have earned him several commendations from the State of Ohio and a national award for innovation in education from the American Association for the Advancement of Science (AAAS).

Nick has also appeared in several documentaries on the Wright brothers and pioneer aviation, including two-hour PBS special, The Wright Brothers: A Journey of Invention. "I'm not an historian although I play one on TV," he explains. "What I am is an experimental archaeologist."

Experimental archaeology is a branch of archaeology that studies historic and prehistoric events by recreating them. "The best known examples are scholars who 'knap' flint, exploring how primitive peoples made stone tools. I've applied this same concept to industrial archaeology," he says, referring to another discipline which studies the origins of technology. "We built and flew the Wright brothers experimental airplanes all the aircraft they made between 1899 and 1905 to experience for ourselves the scientific, engineering, and piloting problems that the Wright brothers faced." His team of experimental archaeologists (who call themselves the Wright Brothers Aeroplane Company) became the first group to reproduce all of the Wright brothers experimental aircraft since the Wrights themselves.

"We don't just study aviation history," says Nick. "We live it."

               

Interview Questions (so far)


Nick Engler is a member of the Wright Brothers Aeroplane Company and was Director and Chief Builder during the time we were building and flying the Wright's experimental airplanes. He has committed to help grow this page, lengthening the interview as he gets more questions. If you have questions for him, contact us.

How has the airplane changed the world?

There must be a popular lesson plan somewhere with this question in it because I get it all the time. And I have to say – with all due respect to the person who wrote it – this is an awful question. There are two reasons I say this. First, it's much too broad for me to give a worthwhile answer. You ask general questions, you get general answers – better known as "fluff." The purpose of an interview is to ask insightful questions, questions that provoke a creative, revealing answer. To make up insightful questions, you must have some insight yourself. That is, you have to understand something about the subject. A much better lesson plan would have been to tell you to read one of the many overviews of aviation history there are on the web. That will clue you in on how the airplane changed the world. Then ask some questions about the effects of aviation that peak your curiosity and get some answers that interest you. That geezer who wrote the lesson plan – you probably wouldn't be caught dead listening to the kind of music he likes, would you? Why parrot his questions?

The second reason is that this question makes a presumption about technology that just isn't so. It presumes that a single technology – airplanes – causes a change that you can define. This is called "linear thought." You line up your causes and effects in nice, neat little lines and say, "This is what happened." It's an absolutely miserable and boring way to think about technology or history or anything else. The way in which technology effects the world is much messier, more interesting, and full of surprises. A single change comes from a thousand different sources and it can become the source of a thousand further changes, many of which we can't possibly foresee. Let me give you two examples.

Home remedies and folk medicine made it possible for the Wright brothers to fly. It's true. When petroleum was first discovered in the 1850s, it was refined to make lamp oil. Gasoline was a worthless by-product of the refining process. Snake-oil salesmen hauled it away and passed it off as a liniment to be rubbed on sore muscles and other afflictions. Soon it was commonly available as such in apothecaries (early drug stores) and general stores. In about twenty years, Nikolaus Otto and several other inventors noticed it made a much better fuel than it did a liniment. If he hadn't had easy access to gasoline, if the oil men had just thrown it away, gasoline engines might have been a long time coming. But of course they weren't; gasoline engines had been developing for about thirty years when the Wright brothers discovered that they needed one and a couple of gallons of gas to run it.

Airplanes have made Central America a big player in the flower trade. Do you realize that most carnations (and many other flowers) that are for sale in the United States are flown here daily from growers in Central American countries? Airplanes are commonly used to deliver flowers, seafood, transplant organs, and many other commodities that have to get where they are going in a hurry. So the correct answer to "How has the airplane changed the world?" is that "It has enabled me to send my grandmothers flowers from Costa Rica." Of course, there are are a thousand other answers that are just as correct – and just as surprising.

Really, How has the airplane changed the world?

Okay, okay. The answer that your teacher probably wants is that there isn't a single human endeavor that hasn't been affected by aviation. It has changed the way we travel, how we distribute food and goods, how we respond to emergencies, how we interact with people in other countries, how we wage war, and how we enjoy peace. Most importantly, it has changed how we view the world – and ultimately, ourselves. Before aviation, even the best maps showed our earth with lines and boundaries separating the people in one country from people in another. After aviation, men and women could see the world from above. The artificial boundaries disappeared; the earth looked continuous; the people felt more connected. Even natural barriers such as oceans and mountains began to mean less starting in 1909 when Louis Bleriot flew his little rag-and-stick aircraft across the English channel from France to England.

Which brings me back to the point I was trying to make with my story about flowers from Costa Rica. It's all connected; life is a web, both frightening and wonderful in it's complexity. Yes, the Costa Rica answer is smart-alecky (which is part of the reason I like it), but if you're going to use it, you might also include this: The airplane is just one thing that made it possible for Central America to sell flowers in the United States. There were also improvements in agriculture and botany, political developments that reduced trade barriers and promoted a global economy, and new methods of communications that allowed florists to manage the world-wide distribution of flowers. It wasn't just the airplane.

Take a look at the Timeline I helped prepare for this section of the web site. The column titled The Bigger Picture shows there were many other things going on in the world while the Wright brothers worked to invent the airplane and these things affected them. It was the same for those events and advances that happened after the Wrights perfected a practical flying machine. Take any one thing that you think has changed because of the airplane and take a good look at how that change came about. You will no doubt find that the change was caused by a bunch of things and the airplane was just one of them.

How did the Wright brothers invent the airplane?

Well, first of all, the Wright brothers never claimed to have invented the airplane. I know that on this web site and in many history books they are continually referred to as the “inventors of the airplane,” but even they themselves said that they were not. If you would ask Orville and Wilbur this question, they would probably answer that Sir George Cayley was the first person to design a fixed-wing aircraft that would be moved through the air by some form motive force – what we today call an airplane. In fact, the Wright brothers didn’t even claim to be the first to have flown in an airplane. In a speech he gave before the Western Society of Engineers in 1901, Wilbur Wright said that honor goes to Sir Hiram Maxim, who in 1894 made an unplanned flight of about 200 feet when the steam-powered “captured biplane” he had built to test lifting surfaces escaped the track that held it down. It wallowed about in a the air with its frightened crew for a few seconds, flying two to three feet above the ground.

The honor that the Wright brothers claimed for themselves was that they were the first to make a  sustained, controlled, powered flight. Powered flight had been attempted many times before and some people, like Hiram Maxim and Clement Ader, managed to leave the ground for a few moments, but their flights weren’t sustained. In 1896, Samuel Langely’s unmanned “aerodromes” made sustained flights – they stayed aloft as long as there was fuel to run the engines – but these flights were uncontrolled.

The Wright brothers realized that airplanes would be dangerous and useless if they could not be controlled. In order for aviation to be a practical means of transportation, you have to be able to make the aircraft go where you wanted it to go. So that’s what they invented – a control system for airplanes. The patent that they were granted in 1906, the grandfather patent of the airplane, is all about the control system. It doesn’t even mention or show an engine.

So how did the Wright brothers invent the airplane control system?

“Invent” is a synonym for “solving a problem.” Scientists and engineers such as the Wright brothers are first and foremost problem solvers. And the first thing you do to solve a complex problem is some research – you see what other people have tried before you so you know what not to do. So the first thing that the Wright brothers did was read everything they could get their hands on about “mechanical flight.” They discovered that only birds were successful at controlled flight. A few human beings such as Otto Lilienthal and Octave Chanute had controlled their gliders by shifting the body weight of the pilot, but this was hardly a practical way of controlling and airplane. Can you imagine hanging beneath a fighter or an airliner and trying to make it turn by kicking left or right? So the Wrights studied birds in flight – turkey vultures and pigeons, mostly.

What they found was that birds used aerodynamic flight controls – they moved parts of their wings and tail this way and that to deflect the airstream moving over them. This caused the birds to veer up, down, left, and right. So the next step in solving the problem was to come up with an aerodynamic flight system for airplanes. In 1899, they performed an experiment with a model glider flown as a kite to show they could used a horizontal surface – an elevator – to go up and down and they could twist or warp the wings to go right and left.

In 1900, they moved to the next part of the problem – making a manned glider with aerodynamic controls. This proved harder than they thought. After two years of trying, they still hadn’t created a glider that would support their weight in the air, let alone test their control system. So they took a detour and studied different wing shapes in a wind tunnel to see which would produce the most lift. The third glider that the built – the 1902 Wright Glider – had all the lift they needed. But when they began to test their controls, they found yet another problem. The glider would sometimes spin out of control. After much experimentation, they finally realized that they needed a vertical control surface, a rudder. When the added a movable rudder, the glider worked. The 1902 glider was the first machine ever with three-axis control – an elevator to pitch the aircraft up and down, wing-warping to roll it clockwise and counterclockwise, and a rudder to yaw it right and left. This was their invention. The patent drawings show their 1902 glider! The rest of the story – adding an engine in 1903, developing a launch system and  piloting skills in 1904, and refining the engine, the airplane, and the pilots in 1905 – this is what they did to make their invention practical.
 

What was the Wright Flyer made of?

For the most part, it was made of wood, cloth, and metal.

 Let’s take the wood parts first. The straight wooden airframe parts and the propellers were made from spruce. This wood is very light but very strong, but it doesn’t bend well. So the bent wooden parts were made from ash. This is a slightly heavier wood than spruce and it’s just as strong, but it’s easy to bend. There was also a little bit of boxwood in the Flyer. Boxwood is an extremely heavy and dense wood that was used to make roller skates in the early 1900s. The Wright bought boxwood roller skate wheels and machined them to make the pulleys they needed for the Flyer control system.

The metal was mostly soft steel, such as the steel automobile bodies are made from. All the fittings, fasteners, straps, gussets, and the tubing that held the propeller shafts are made from this stuff.  As you add carbon to steel, it gets harder and stronger. The 15-gauge bicycle spoke wire that was used to ring the Flyer was made from slightly harder (higher carbon content) steel. So were the gears in the engine and on the ends of the propeller shafts. When you add lots of carbon to steel, it gets hard enough to make tools. Consequently, it’s called tool steel. The crankshaft in the engine and the propeller shafts were made from tool steel. The links and rollers in the engine timing chain and the drive chains that turned the propellers were also tool steel, or close to it. The engine block was made an aluminum alloy to keep the Flyer as light as possible. Most engines in 1903 were made from cast iron, which is very heavy. Aluminum is much lighter, but not as strong. So the Wrights used an alloy that was 92% aluminum and 8% copper – the copper made the aluminum harder and stronger. There was of course some copper in the magneto and electrical wiring that generated electrical sparks in the engine, and probably some brass in the instruments – anemometer, stopwatch, and tachometer – the Wrights carried on board. Finally, there was a tiny bit of platinum in the engine. The “points” of the electrical breakers in the combustion chambers were platinum. These points created sparks to ignite the gasoline when the breakers opened. Had they been made of steel or copper, the electrical sparks would have burned and corroded the surfaces. The sparks would have grown weaker. Platinum did not corrode and the sparks remained “hot.” 

The cloth that covered the wings and control surfaces was cotton muslin with over 200 threads per inch. The particular muslin was very popular in the Wrights time for making women’s undergarments because it was so finely woven and soft to the touch. The Wrights need the fine weave to keep the wing covering as airtight as possible. They probably sealed the muslin with “canvas paint,” a solution of melted paraffin wax and gasoline. After you paint the solution on the cloth, the gasoline evaporates leaving the paraffin behind to seal any spaces between the cotton fibers. The sailors and fishermen around Kitty Hawk used this to make their boat sails airtight, and it would have been readily available to the Wright brothers.
 

 

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